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Srikanth Pilla

Srikanth Pilla contributes to research discovery and scholarly infrastructure.

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Published work

2 published item(s)

preprint2026arXiv

Multi-fidelity surrogates for mechanics of composites: from co-kriging to multi-fidelity neural networks

Composite materials exhibit strongly hierarchical and anisotropic properties governed by coupled mechanisms spanning constituents, plies, laminates, structures, and manufacturing history. This intrinsic complexity makes predictive modeling of composites expensive, because repeated experiments and high-fidelity simulations are needed to cover large design spaces of material, structure, and manufacturing. Multi-fidelity surrogate modeling addresses this challenge by combining abundant, less expensive data with limited high-accuracy data to recover reliable high-fidelity predictions. This review presents a structured overview of multi-fidelity modeling for composite mechanics, covering Gaussian-process or Kriging-based methods, including co-Kriging, coregionalization models, autoregressive formulations, nonlinear autoregressive Gaussian processes, multi-fidelity deep Gaussian processes, and multi-fidelity neural networks. Their distinctions are examined in terms of cross-fidelity correlation, discrepancy representation, uncertainty quantification, and scalability. Selected examples of their applications to composites are introduced according to the roles that multi-fidelity surrogates play in engineering problems, including forward prediction for rapid exploration of material design spaces, inverse optimization for composite parameter identification and design search under limited high-fidelity access, and workflow integration, where heterogeneous data sources, constraints, and validation requirements determine model utility. Open question discussions highlight recurring challenges specific to composites, such as regime-dependent fidelity gaps associated with nonlinear damage and manufacturing history, mismatches between simulations and experiments, and uncertainty propagation across multi-fidelity models.

preprint2026arXiv

Uncertainty Analysis of Experimental Parameters for Reducing Warpage in Injection Molding

Injection molding is a critical manufacturing process, but controlling warpage remains a major challenge due to complex thermomechanical interactions. Simulation-based optimization is widely used to address this, yet traditional methods often overlook the uncertainty in model parameters. In this paper, we propose a data-driven framework to minimize warpage and quantify the uncertainty of optimal process settings. We employ polynomial regression models as surrogates for the injection molding simulations of a box-shaped part. By adopting a Bayesian framework, we estimate the posterior distribution of the regression coefficients. This approach allows us to generate a distribution of optimal decisions rather than a single point estimate, providing a measure of solution robustness. Furthermore, we develop a Monte Carlo-based boundary analysis method. This method constructs confidence bands for the zero-level sets of the response surfaces, helping to visualize the regions where warpage transitions between convex and concave profiles. We apply this framework to optimize four key process parameters: mold temperature, injection speed, packing pressure, and packing time. The results show that our approach finds stable process settings and clearly marks the boundaries of defects in the parameter space.