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Optimal design of shell-graded-infill structures by a hybrid MMC-MMV approach

In the present work, a hybrid MMC-MMV approach is developed for designing additive manufacturing-oriented shell-graded-infill structures. The key idea is to describe the geometry of a shell-graded-infill structure explicitly using some geometry parameters. To this end, a set of morphable voids is adopted to describe the boundary of the coating shell, while a set of morphable components combing with a coordinate perturbation technique are introduced to represent the graded infill distribution. Under such treatment, both the crisp boundary of the coating shell and the graded infill can be optimized simultaneously, with a small number of design variables. Numerical examples demonstrate the effectiveness of the proposed approach.