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Large magnetic anisotropy predicted for rare-earth free Fe16-xCoxN2 alloys

Structures and magnetic properties of Fe16-xCoxN2 are studied using adaptive genetic algorithm and first-principles calculations. We show that substituting Fe by Co in Fe16N2 with Co/Fe ratio smaller than 1 can greatly improve the magnetic anisotropy of the material. The magnetocrystalline anisotropy energy from first-principles calculations reaches 3.18 MJ/m3 (245.6 μeV per metal atom) for Fe12Co4N2, much larger than that of Fe16N2 and is one of the largest among the reported rare-earth free magnets. From our systematic crystal structure searches, we show that there is a structure transition from tetragonal Fe16N2 to cubic Co16N2 in Fe16-xCoxN2 as the Co concentration increases, which can be well explained by electron counting analysis. Different magnetic properties between the Fe-rich (x < 8) and Co-rich (x > 8) Fe16-xCoxN2 is closely related to the structural transition.